Honey Packaging Solution: Filling Production Line for Bottle Honey

Honey Material Features

Honey is a thick, sticky liquid with varying density levels depending on its type and water content. Its natural consistency presents several challenges when it comes to packaging:

Viscosity: The thickness of honey requires careful handling during the filling process to prevent spillage, overfilling, or inefficiencies in production speeds.

Temperature Sensitivity: Honey is temperature-sensitive and can crystallize in cooler environments, becoming even more viscous. The filling process must be managed to preserve its integrity under varying conditions.

Non-Newtonian Behavior: Honey behaves differently under pressure, flowing in an unpredictable manner, which necessitates a precise and adaptable filling mechanism to maintain consistency.

Stickiness: Due to its sticky nature, honey can leave residue on machine components, creating significant challenges in hygiene and cleaning.

Packaging Hygiene: As a food product, honey must be packaged in a clean environment to prevent contamination and maintain product quality and safety.

Tengzhuo Packaging Solution for Bottle Honey Filling Line

Tengzhuo packaging specializes in offering custom solutions for filling and packaging liquid products like honey. The filling production line could be consist of different of machine, like bottle sorting table, air blowing machine, filling machine, capping machine, labeling machine  Coding Machine and Carton Packaging Machine. The following content will demonstrate how different machines feature various capabilities for honey packaging.

Bottle Sorting Table:

Function: The automatic bottle unscrambler is suitable for the automatic transmission of round and square bottles, such as connecting to the conveyor belt of labeling machine, filling machine and capping machine, automatically feeding bottles to improve efficiency; it can be used in the middle connection of the assembly line as a buffer platform to shorten the length of the conveyor belt.

Air Blowing Machine:

Function: Bottle washing machine is a kind of equipment specially used for cleaning and disinfecting containers, which is widely used in food, medicine and other industries.

Solution: Tengzhuo’s air blowing machine utilizes high-efficiency nozzles and can be adjusted to accommodate different bottle sizes. Its design ensures an effective cleaning cycle, especially important for sticky substances like honey.

Filling Machine:

The automatic honey filling machine utilizes advanced automation technology to seamlessly handle the measurement, filling, and sealing of honey. Its operation is based on sensors that monitor the liquid level, ensuring precise control over the filling amount and consistent weight or volume across all bottles. Additionally, the machine is equipped with an automatic sealing function, effectively maintaining the hygiene and quality of the honey.

1. High-precision metering device: Honey filling machines are usually equipped with high-precision piston metering devices, which can ensure that the quantitative filling is accurate and reliable and reduce errors.

2. Anti-drip design: Use high-quality sealing components and anti-drip measures to ensure that there is no dripping during the filling process, keep the production site clean and the honey pure.

3. High degree of automation: The fully automatic honey filling machine is equipped with an automatic stirring function to make the material mixing more uniform and reduce filling errors. At the same time, the pneumatic part uses well-known pneumatic components with long life and good stability.

4. Material safety and hygiene: The material contact part is made of SUS316L stainless steel, which meets the safety and hygiene requirements of food and medicine, ensuring that the honey is not contaminated during the filling process.

5. Filling head design: The innovative filling head design can effectively solve the problems of drawing and dripping and improve filling efficiency. At the same time, the filling head is easy to adjust the size of the bottle, and is equipped with an automatic lifting device to adapt to bottles of different specifications.

6. Wide range of applications: Honey filling machine can adapt to different types and specifications of bottles, such as round bottles, square and flat bottles, etc., to meet the needs of different customers.

7. Easy to maintain and maintain: It adopts integrated concept design, with fewer wearing parts, which is convenient for enterprises to carry out daily maintenance and maintenance. At the same time, it is equipped with a function of no filling without bottle to reduce production waste.

Capping Machine:

Function: Once the honey is filled, the capping machine ensures that each bottle is securely closed with the appropriate cap.

Solution: Tengzhuo’s capping machine uses a torque-controlled system, which provides consistent pressure without over-tightening, which is important to avoid deforming the bottle and maintaining proper seal integrity. The machine is suitable for both screw-on and flip-top caps.

Labeling Machine:

Function: The labeling machine applies labels to the filled and capped honey bottles, giving them the correct branding and product information.

Solution: Tengzhuo’s labeling machine is equipped with high-precision applicators that apply labels evenly and accurately. It can handle different types of labels, such as front and back labels, or wrap-around labels, depending on the bottle shape. The machine also adjusts to different bottle sizes and ensures that the labels are neatly aligned without wrinkles or bubbles.

Coding Machine:

Function: The coding machine is responsible for adding expiration dates, batch numbers, or other important information onto the labels or directly onto the bottles.

Solution: Tengzhuo’s coding machine uses high-speed inkjet or thermal transfer printing technology, which is perfect for printing on both labels and glass or plastic bottles. It ensures that the print is clear, legible, and dries quickly, ensuring that the honey product maintains its shelf appeal.

Carton Packaging Machine:

Function: The final step in the production line involves grouping the packaged bottles into cartons for transportation and sale.

Solution: Tengzhuo’s carton packaging machine automatically forms cartons, inserts the filled bottles, and seals the cartons. Designed for smooth operation, the machine ensures that the honey bottles are securely packed and organized, optimizing efficiency in storage and shipping.

Key Benefits of Tengzhuo’s Honey Packaging Line

Efficiency: The automated production line minimizes human error, maximizes throughput, and ensures consistent quality for every bottle of honey.

Hygiene and Cleanliness: With honey’s sticky nature, the entire system is designed for easy cleaning and sanitation. Stainless steel parts and quick-changeover components help maintain hygiene standards, crucial for food safety.

Customization: Tengzhuo offers customizable features such as adjustable filling volume, multi-speed settings, and temperature control, allowing the line to handle various honey types and densities.

Precision and Quality Control: Each step in the process, from filling to labeling, is designed to provide precise control, ensuring that honey is packed efficiently without waste or inconsistency.

With this comprehensive honey packaging solution, Tengzhuo provides an integrated, reliable, and efficient production line that meets the unique requirements of honey packaging, ensuring high-quality products and optimized production.