The filling production line apply for the liquid packaging

Liquid Product Characteristics: Most customer is likely dealing with liquids of varying viscosities, from water-like to thicker products such as juices, oils, or creams. Our packing machine can accommodate different filling speeds and adjust to the fluid's specific characteristics.

High-Speed Production: Customer demands a line that operates at high speeds to meet the local market demand.

This means minimizing downtime, enhancing automation, and integrating systems that reduce manual intervention.

Affordability: While the need for high-speed production is crucial, the customer also requires a solution that is competitively priced. This means the importance of finding a packaging solution that is efficient, cost-effective in operation, and reliable, with low maintenance costs.

Tengzhuo Packaging Solutions for Liquid Packaging Line

Tengzhuo Packaging, known for providing efficient and cost-effective solutions, offers a wide range of machines to meet the customer’s liquid packaging requirements. Not only we produce the filling production line but also the vertical packing machine which could satisfied the water pouch packing.

Below is how Tengzhuo can meet these demands:

1. Filling Machine:

Function: The filling machine is designed to accurately fill liquid products into bottles at high speeds.

Tengzhuo Solution:

High-Speed Filling: Tengzhuo’s liquid filling machines utilize advanced volumetric or gravity-based technology to deliver high-speed performance, capable of filling several hundred bottles per minute. The precision-engineered filling head ensures consistent accuracy, even at high speeds, effectively preventing overfills and reducing product waste. We can customize the filling machine to meet your specific production requirements and accommodate different filling nozzles. Additionally, we have developed an follow up filling machine that combines both filling and lifting functions in one process. This design allows for enhanced speed and efficiency, enabling high-performance operation.

Versatile Filling Volumes: Designed to accommodate a wide range of liquid types and viscosities, the filling machine handles everything from thin liquids like water and beverages to thicker products such as sauces and oils, making it adaptable to diverse product lines.

2. Capping Machine:

Function: The capping machine ensures that the filled bottles are securely sealed with caps, preventing leaks and contamination.

Tengzhuo Solution:

High-Speed Capping: Tengzhuo’s capping machines feature automatic cap feeding, sorting, and application systems, ensuring fast, efficient capping without damaging the bottles or caps.

Long service life: Tengzhuo capping machine uses precise control of actuator air pressure to achieve torque control, and non-friction torque limitation makes the service life longer; due to the use of reliable full-sealed technology, a small-power vacuum pump can be configured to achieve the ideal vacuum degree, and the vacuum degree can be set as needed.

Wide range of applicable products: All products with glass threaded bottle caps and standard tinplate claw-type unscrewing caps, such as condiments, canned seafood, canned fruits, canned vegetables, soy products... etc.

Cost-Effective Design: The capping machine integrates with the filling line seamlessly, reducing labor costs and minimizing downtime.

3. Labeling Machine:

Labeling machine is a device that sticks rolls of self-adhesive paper labels (paper or metal foil) on PCBs, products or specified packaging. Labeling machines are an indispensable part of modern packaging.

Tengzhuo Solution:

‌Automatic labeling‌: Our can stick rolled paper or metal foil labels on specified packaging containers or products. The labels have adhesive on the back and are regularly arranged on the glossy backing paper. The label peeling mechanism on the labeling machine can automatically peel them off to complete various operations such as flat pasting, single-sided or multi-sided pasting, cylindrical pasting, partial or full coverage cylinder pasting, concave and corner pasting, etc.‌

‌High-precision pasting‌: The fully automatic labeling machine confirms the coordinates of the product or PCB through the visual system, and uses the internal algorithm to align the label with the coordinates of the position to be pasted to achieve high-precision pasting. This high-precision pasting has generally replaced manual operation in the SMT industry‌

‌Multiple application scenarios‌: The labeling machine is suitable for various industries and products, including automatic labeling of the double sides and the circumference of round bottles of various flat and square products in food, daily chemicals, medicine and other light industries. It has a wide range of applications and can meet the labeling needs of products with different shapes and surface characteristics‌

‌Easy to operate‌: Modern labeling machines are usually equipped with user-friendly touch screens, which are simple and intuitive to operate, fully functional, and have rich online help functions. In addition, the labeling machine also has a labeling parameter storage function, which can preset multiple sets of labeling parameters, making it convenient to switch between different products without resetting‌

‌Improve production efficiency and reduce costs‌: Using a labeling machine can significantly improve production efficiency, reduce manual operations, and reduce labor costs. At the same time, the stability and high precision of the labeling machine also reduce the scrap rate, further reducing production costs‌

Key Benefits of the Tengzhuo Solution:

High-Speed Performance: All machines—filling, capping, and labeling—are optimized for high-speed production, ensuring that the customer can meet large-volume demand with high efficiency.

Flexible and Adaptable: Tengzhuo packing machine can be easily adjusted to accommodate different bottle sizes, product viscosities, and packaging formats, making it adapting to changing market needs.

Reduced Maintenance Costs: The use of high-quality, durable materials ensures minimal maintenance needs. The modular design of the machines makes them easier to service, reducing long-term maintenance costs.

Automation and Labor Savings: The fully automated system reduces the need for manual intervention, decreasing labor costs and increasing operational efficiency. The machines are designed to work seamlessly together, reducing the likelihood of production disruptions.

Hygienic and Safe: Tengzhuo’s filling, capping, and labeling machines are constructed with food-grade materials, ensuring that they meet hygiene and safety standards for liquid food products. The filling machines, for example, utilize stainless steel contact surfaces that are easy to clean and maintain.

Conclusion

Tengzhuo Packaging’s integrated liquid packaging line is an ideal solution for customers seeking high-speed production, flexibility, and cost-effectiveness. The combination of high-precision filling, efficient capping, and accurate labeling ensures that the customer’s liquid products are packed quickly and reliably, meeting the demands of a fast-paced market while keeping operational costs under control. The robust, easy-to-maintain design of the machines makes them a practical and long-term investment for any liquid packaging operation.