As we know that there are many types of filling machine, according to the different application or filling material. So how to choose the filling machine and how to customize the filling machine. Let’s study together to get the customize process from Tengzhuo Packing.

Customizing a filling machine from Tengzhuo Packing typically involves a few steps:

Identify Your Needs: Determine your specific requirements for the filling machine. Consider factors such as the type of product you're filling (liquid, powder, granules), production capacity, container size and shape, filling accuracy, and any special features you may need.We will recommend the different types filling machine for your need.

We'll guide you to the perfect filling machine for your requirements, offering a diverse range including liquid, powder, and granule filling machines. Depending on your needs, we have options for both automatic and semi-automatic filling, ensuring efficiency at every step. Explore beyond just bottle filling machines – our vertical packaging machines are ideal for the food and daily chemical industries.

Contact Tengzhuo Packing: Reach out to Tengzhuo Packing to discuss your customization needs. You can contact them through their website, email, or phone.

Consultation: Tengzhuo Packing will likely assign a sales representative or engineer to discuss your requirements in detail. They will ask questions to understand your needs better and may offer suggestions based on their expertise. 

First, we will make the proposal for your checking first, after the details are confirmed. And you could send the bottle sample or drawing for the machine production and testing.

Design Proposal: Initially, we'll draft a proposal for your review and confirmation. Once the details are finalized, you can proceed by sending us either bottle samples for machine production and testing.

 Agreement and Payment: Once you're satisfied with the design proposal, you'll need to sign an agreement with Tengzhuo Packing outlining the terms of the customization project, including payment terms and delivery schedule. You need to make an initial payment or deposit before machine production.

Manufacturing and Testing: We will proceed with manufacturing the customized filling machine according to the agreed-upon design. Before make balance we will send the pictures and testing video for your confirmation . Also, you could ask the technician come to our factory to test the machine.

Delivery and Installation: Once the custom filling machine is ready, we will arrange for delivery to your facility. Maybe provide installation services will offer if you require or guidance to help you set up and integrate the machine into your production line.

Training and Support: we will offer training for your staff on how to operate and maintain the custom filling machine. Ongoing technical support and assistance also provided from us.

By following these steps and maintaining open communication with our factory throughout the customization process, you can ensure that you get a filling machine tailored to your specific needs and requirements.

Our factory is a reputable player in the packaging equipment industry, boasting over a decade of expertise in delivering top-notch solutions. We specializes in crafting customized filling production lines tailored to your specific requirements and workshop layout. This commitment to personalized service sets them apart in an increasingly competitive market.

Designing a filling machine system is no introductory task, and no two systems are the same. There are crucial elements that must be considered in the beginning stages of the design process. Since no two systems are the same, your filling machine system will be designed to meet your specific project needs.

Depending on what container you’re filling, what product will be flowing throughout the system, the volume at which you are filling, and other needs, your system will differ. Product type, packaging, and automation level will all be key players when it comes to the design process.

It’s crucial to keep these factors and more in mind when designing a filling machine. Here we’ll discuss the most critical factors to consider when designing and what type of fillers align with these factors.

Product Considerations

When designing a filling machine, one of the most essential facts to think about is that almost all liquids flow differently. Therefore, it’s crucial to take note of the viscosity of the product you are handling. For example, a free-flowing product such as water that is low in viscosity will flow well through a gravity filler. This is because this type of machine relies on the power of gravity to push the product through.

Some products that are higher in viscosity will need a bit of help to be filled into the packaging. Lotions and other high viscosity liquids work well with piston fillers and pump fillers. Piston fillers have a versatile ability to handle liquids from aerated products to icings and sauces. Pump fillers work well with liquids of all viscosities and offer variety when it comes to the pump chosen. Pump fillers can utilize progressive cavity pumps, gear pumps, lube pumps, and various valves and fittings to meet the project’s needs.

Packaging Type

Packaging is a huge deciding factor when designing a liquid filling system. Certain machines perform better with different types of packaging. For example, think about how much a large shampoo container can vary from a soup can.

Therefore, a machine filling system must cater to the packaging the project calls for. The machine must be able to handle the packaging that is being filled. Whether that is vials, cans, tubes, or bottles, your system must be adequately equipped for the packaging being used.

Certain filling systems use starwheels that are capable of filling small bottles and vials. Starwheels keep small packaging stabilized throughout the filling process. If your product needs to hit a certain weight or must be packaged in bulk, net weigh bottle fillers can make sure that they do. If your product needs to be packaged into a pastry bag or similar packaging, a piston filler is a viable option.

Automation Level

Liquid filling machine systems range from manual tabletop to semi-automatic to fully automatic functions. Depending on your current project, you will have different automation needs. So, when designing a liquid filling machine system, remember that automation is a crucial deciding factor.

Different automation levels vary in size. For example, a manual or tabletop filling machine will take up much less space than a fully automatic machine. Fully automatic machines are often designed as a stand-alone system that will be an addition to a conveyor belt. Smaller tabletop systems are capable of integrating within a current manufacturing system.

Assess the project and evaluate the level of automation your project calls for. If you’re in need of a custom fully automated system that works swiftly and continuously, just keep in mind that this system will take up more space. On the other hand, a tabletop filling machine can be a great compact addition to your existing system.

In order to have an optimized assembly line and filling process, your filling machine design needs to be perfect. A perfectly designed filing machine will streamline the filling process and create ideal packaged goods. When planning, put a key emphasis on your automation level, packaging, and product type. Follow these guidelines, and you’re sure to design the ideal system for your needs!